Tinning

Bad tinning

Description:
Bad tinning of some parts of conductors. The copper areas partly visible (reddish) reveal a bad wettability of the copper. This can be caused by contaminated or corroded copper areas, in fery few cases by the hot tinning process itself.

Causes/Remedy:

  • contamination of copper areas
  • corrosion of copper areas
  • deficiencies in the tinning process (temperature, alloy)

schlechte Verzinnung auf Leiterbahnabschnitten Source:
visual, optical inspection - general view

Inhomogenous tinning

Description:
Inhomogenous tinning. Excess solder in certain areas is characteristic of this. The distribution and thus the thickness of the layer is inhomogenous, (frequent phenomenon with hot air tinning). This defect is acceptable, as long as all areas are wetted with solder.

Causes/Remedy:

  • deficiencies in the tinning process
  • impaired local wettability of copper areas, in most of the cases due to contamination

ungleichmäßige Verzinnung von Lötpads Source:
visual, optical inspection - general view

Disturbed tinning

Description:
Disturbed tinning on pads (bluish areas). Rough surface after tinning hinting to contamination of solder alloy and partially unwettable areas on pads.

Causes/Remedy:

  • deficiencies in the tinning process
  • impaired local wettability of copper areas, in most of the cases due to contamination
  • corrosions

gestörte Verzinnung von Lötpads Source:
visual, optical inspection - general view

Strongly impaired wetting

Description:
Strongly impaired wetting of tinning at parts of conductors. The area shining reddish marks the copper areas which have not been wetted. Rework necessary.

Causes/Remedy:

  • deficiencies in the tinning process
  • impaired local wettability of copper areas, in most of the cases due to contamination
  • Corrosions

gestörte Benetzung von Lötpads Source:
visual, optical inspection - general view

Whisker

Description:
Whisker in plated through-hole (thin single crystal, grown in the wall, needle-shaped). Unsuited combinations of different materials lead to material stress which can cause the growing of single crystals on the surface.

Causes/Remedy:

  • Addition of elements to alloy (lead, bismuth)
  • integrate intermetallic zone (Ni interlayer)

Whisker in Durchkontaktierungen Source:
visual, optical inspection - general view

Failed tinning

Description:
Failed tinning on pads of circuit. Due to very bad wetting of the pads the solder contracted and did not form a flat wetted surface. Not acceptable.

Causes/Remedy:

  • hardly wettable pads
  • contamination
  • contaminated solder alloy for tinning

Fehlgeschlagene Verzinnung auf Landeflächen eines Schaltkreises Source:
visual, optical inspection - general view

Inhomogenous layer thickness

Description:
Inhomogenous layer thickness of tinning at eyelets. Bad wetting of copper areas or deficiencies in the hot tinning process can cause this defect.

Causes/Remedy:

  • tinning deficiencies
  • impaired local wettability of copper areas, in most of the cases due to contamination

Ungleichmäßige Schichtdicken der Verzinnung an Lötaugen Source:
visual, optical inspection - general view

Tinning deficiencies

Description:
Tinning deficiencies at pads due to corrosion on pads (dark areas). Not acceptable.

Causes/Remedy:

  • tinning deficiencies
  • impaired local wettability of copper areas, in most of the cases due to contamination
  • corrosion of pads

Mangelhafte Verzinnung von Landeflächen durch Korrosion auf den Pads Source:
visual, optical inspection - general view
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